টেক্সটাইল ইন্টার্নদের জন্য কিছু গাইডলাইন

By Mazadul Hasan Shishir ৫/১০/১৪

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DATA COLLECTION

1.       General information about the mill:

·         Name of the mill/ factory

·         Owner/sponsor of the mill

·         Location and site plan of the mill

·         Lay out of the mill and its different sections (departments)

·         Evacuation plan

·         Organizational structure

·         Total manpower and section wise manpower

·         Total production

·         Total turnover

·         Vision/ mission

2
.    

   Quality management system:

·         Quality management system (TQM, Dependent/independent section etc)

·         Quality standard (own standard, ISO, OKO Tex etc)

·         Scope of quality control, quality assurance and testing

·         Lay out of lab

·         Lab machines/ equipments, name/ brand/ manufacturer and year of manufacture

·         Working principle/ special features or advantages

·         Flow diagram of online/ in-process quality control for each product

3
Yarn section

·         Yarn issue from

·         Yarn stock report

4.       Knitting section

·         Name of the product mix with needle set-out and cam arrangement.

·         Flow chat for

ü  100% cotton

ü  PC/ CVC

ü  Lycra / Jersey

ü  Tubular / Open width

ü  Yarn dyed/ solid dyed

·         Production target & actual production

·         Daily production report

·         Monthly production report

·         Raw material type

ü  Yarn type

ü  Yarn composition

·         Lay out of knitting

·         List of machinery

·         Fabric defects

ü  Cause

ü  Remedies

ü  Samples

·         Wastage calculation

·         Servicing

·         GSM setting and design

·         Gauge change

·         Sinker timing & needle timing

·         Diagram of basic mechanism

ü  Yarn path

ü  Motor

ü  Tube

ü  VDQ pulley

·         Grey inspection report

·         Final inspection report

5.       Dyeing section

·         List of machinery

·         List of Dyes and chemicals

·         Recipe

6.       Finishing

·         List of machinery

·         Machine specification

·         Speed/ width

·         Working procedure

7.       Quality control

·         Physical test

8.       Maintenance schedule and tactics

9.       Procurement/ inventory management

·         Procurement system (direct purchase/ through tender, cash/ credit, local or import)

·         Raw material inventory

·         Finished materials inventory

·         Others

10.   Marketing information

·         export market/local market and market development etc

11.   Social and environmental information

·         Waste disposal system

·         Participation in social activities such as sponsorship of any sport/ culture/ health/ awareness/ blood donation/ tree plantation etc)

·         Sponsorship of/ contribution to Textile education.