মে 2014 - Textile Lab | Textile Learning Blog


DATA COLLECTION

1.       General information about the mill:
·         Name of the mill/ factory
·         Owner/sponsor of the mill
·         Location and site plan of the mill
·         Lay out of the mill and its different sections (departments)
·         Evacuation plan
·         Organizational structure
·         Total manpower and section wise manpower
·         Total production
·         Total turnover
·         Vision/ mission
2
.    

   Quality management system:

·         Quality management system (TQM, Dependent/independent section etc)
·         Quality standard (own standard, ISO, OKO Tex etc)
·         Scope of quality control, quality assurance and testing
·         Lay out of lab
·         Lab machines/ equipments, name/ brand/ manufacturer and year of manufacture
·         Working principle/ special features or advantages
·         Flow diagram of online/ in-process quality control for each product
3
Yarn section
·         Yarn issue from
·         Yarn stock report

4.       Knitting section
·         Name of the product mix with needle set-out and cam arrangement.
·         Flow chat for
ü  100% cotton
ü  PC/ CVC
ü  Lycra / Jersey
ü  Tubular / Open width
ü  Yarn dyed/ solid dyed
·         Production target & actual production
·         Daily production report
·         Monthly production report
·         Raw material type
ü  Yarn type
ü  Yarn composition
·         Lay out of knitting
·         List of machinery
·         Fabric defects
ü  Cause
ü  Remedies
ü  Samples
·         Wastage calculation
·         Servicing
·         GSM setting and design
·         Gauge change
·         Sinker timing & needle timing
·         Diagram of basic mechanism
ü  Yarn path
ü  Motor
ü  Tube
ü  VDQ pulley
·         Grey inspection report
·         Final inspection report

5.       Dyeing section
·         List of machinery
·         List of Dyes and chemicals
·         Recipe
6.       Finishing
·         List of machinery
·         Machine specification
·         Speed/ width
·         Working procedure
7.       Quality control
·         Physical test
8.       Maintenance schedule and tactics
9.       Procurement/ inventory management
·         Procurement system (direct purchase/ through tender, cash/ credit, local or import)
·         Raw material inventory
·         Finished materials inventory
·         Others
10.   Marketing information
·         export market/local market and market development etc

11.   Social and environmental information
·         Waste disposal system
·         Participation in social activities such as sponsorship of any sport/ culture/ health/ awareness/ blood donation/ tree plantation etc)
·         Sponsorship of/ contribution to Textile education.



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